Up one level The Log Rover Project » Other motors » 1968 LWB Landrover
1968 LWB Landrover
RUNNER - I rebuilt this 1968 LWB Landie in 2000, and it was used as the family runabout and for shifting logs/trailers etc, until we got the Rangie and Disco. Now kept on as a backup vehicle as doesn't cost much (runs on half price LPG, Road Tax exempt as a Historic Vehicle, and very cheap insurance).

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 used jack to raise engine to angle right, then able to slide gearbox forward to engage - still took ages to do all this...

used jack to raise engine to angle right, then able to slide gearbox forward to engage - still took ages to do all this...

 bolted up to engine

bolted up to engine

 hoist worked well - and even managed to avoid breaking the passenger door glass...

hoist worked well - and even managed to avoid breaking the passenger door glass...

 good job that roof beam was in that location really...

good job that roof beam was in that location really...

 on testing the gearbox and overdrive, decided too much backlash in the transmission - so purchased a new overdrive clutch sleeve (on the left)

on testing the gearbox and overdrive, decided too much backlash in the transmission - so purchased a new overdrive clutch sleeve (on the left)

 can see the wear step in the teeth

can see the wear step in the teeth

 and especially on these driving splines - old ones on the right were about 50% worn

and especially on these driving splines - old ones on the right were about 50% worn

 splines smeared with correct ASP (anti scuff paste)

splines smeared with correct ASP (anti scuff paste)

 teech in the main shaft of the overdrive look better condition (thankfully, as very expensive to replace)

teech in the main shaft of the overdrive look better condition (thankfully, as very expensive to replace)

 smeared with ASP before refitting

smeared with ASP before refitting

 after the overdrive was sorted, still found a clunking noise when in high range 3rd and 4th gears - suspect knocking/play of high and low range gear on the output shaft - so stripdown - but in situ.

after the overdrive was sorted, still found a clunking noise when in high range 3rd and 4th gears - suspect knocking/play of high and low range gear on the output shaft - so stripdown - but in situ.

 suspecting these teeth on the high gear (left), the output shaft (centre) and the locking teeth which link them together when the low range gear(right) slides across to the left

suspecting these teeth on the high gear (left), the output shaft (centre) and the locking teeth which link them together when the low range gear(right) slides across to the left

 speedo assembly off then lever/tap shaft rearwards (right) to drive out the outer bearing race

speedo assembly off then lever/tap shaft rearwards (right) to drive out the outer bearing race

 then have to release circlip (shown to the left) and slide everything off the shaft as its drawn out rearwards (right)

then have to release circlip (shown to the left) and slide everything off the shaft as its drawn out rearwards (right)

 the gears and shaft on the left were the ones removed, and the others some spares i had from another box

the gears and shaft on the left were the ones removed, and the others some spares i had from another box

 shaft teeth slightly worn in the lower segment (used for high range locking)

shaft teeth slightly worn in the lower segment (used for high range locking)

 more wear to both the engaging teeth at the top, but also the inner splines at the bottom of the gear

more wear to both the engaging teeth at the top, but also the inner splines at the bottom of the gear

 transfer box rebuilt

transfer box rebuilt

 gearbox mainshaft tool made from old socket and inner clutch plate

gearbox mainshaft tool made from old socket and inner clutch plate

 fitted on splines

fitted on splines

 and used to lock mainshaft whilst torquing up layshaft bolt.

and used to lock mainshaft whilst torquing up layshaft bolt.